The requirements and steps of the commissioning of the groove mixer
Groove Mixer v-belt by an electric motor, worm drag stirring the slurry so that rotation;
Before the user must check the various components of the machine, first stirrer, mixing box, and its throughout oiled cleaned by hand to move the triangle pulley, check for other fresh obstacles, check stir plasma rotation is correct, electrical is sensitive and when the confirmation, and then empty test, parts transmission flexible abnormal noise, no vibration phenomenon, stirring plasma phenomena including wall, the bearing is less than or equal to 60 degrees, good electrical properties, complete parts, the check the operation, meet the requirements to officially begin production.
The main structural features:
(1) Groove Mixer v-belt by an electric motor, worm drag stirring the slurry so that rotation;
(2) of the stirring shaft at both ends of intention to thrust ball bearings radial thrust ball bearings, to prevent the load of the radial traverse, stirring shaft at both ends of the adjusting screw, be free to adjust the right power worm axial position , so that the centerline of the worm gear and worm alignment;
(3) pour material down to feed the motor co-mixed box to rotate to the appropriate location, start to pour material, self-locking worm gear, worm drive, so the mixing box at any angle down material.
Common faults and maintenance of the channel mixer
The channel mixer used for mixing powder or paste material mixed, so that different quality materials. Is a horizontal trough single paddle mix, stir shake the paddle through the shaft for easy cleaning. Contact with the object at the whole made of stainless steel, good corrosion resistance, mixing tank can be automatically flip down material. The channel mixer with good dispersion, using a wide range, easy to use, long life, small investment, quick features popular on many occasions. However, many operators of the channel mixer for routine maintenance and fault repair, lack of experience, so that small problems do not timely maintenance drag has become a major fault, thus greatly reducing the life of the channel mixer. Below give you a brief look at the channel mixer common faults and solutions, and routine maintenance of the channel mixer method.
Channel mixer may malfunction, simple, for there are several, including start-up, the host vibrations, the host oil spills and so on.
Startup difficulties and can not start, the reasons leading to this phenomenon is generally attributed to the following three cases, including three corresponds to the solution: a full load and overload up and running, the solution: reduce the load, the first operation after feeding;
2, the power is not connected to the phase responses: electrical access to power, check the line;
3, the voltage is too low, countermeasures: avoid the peak or to ensure that the voltage is normal.
Second, the host of vibration and noise abnormal sound of the small channel mixer for this phenomenon, including five kinds of incentives and five corresponding to the solutions:
1, the plasma axis damage, countermeasures: replace slurry axis;
2, the installation was not adjusted, countermeasures: Reinstall and adjust the mixer horizontal;
3, the spiral blade damage, measures: replacement propellers leaf;
4, gearbox damage responses: replacement of damaged parts of the gearbox;
5, no oil or lubrication pump oil, Countermeasures: lubricating or replacing the pump or clean pump piping obstructions.
Third, small channel mixer barrel body leakage phenomenon, mostly because their seals, as follows:
A viscous material into the seals, the solution is to clean the sealing;
2, seal aging or damage, the response is to replace the seals.
Normal circumstances, the above are channel mixer problems encountered in the use of the process, relatively speaking, according to the above can be solved, should unusable, do not operate when seeking manufacturers and technical personnel to help! |
Commissioning steps and maintenance problems of trough mixer